Process Design Capstone (Chemical Engineering)

CHE 462
Closed
Arizona State University (ASU)
Tempe, Arizona, United States
Lecturer
1
Timeline
  • January 12, 2022
    Experience start
  • January 25, 2022
    Project Basis Meeting
  • March 1, 2022
    Base Case Design Meeting
  • March 29, 2022
    Final Report Design Meeting
  • April 10, 2022
    Experience end
Experience
5 projects wanted
Dates set by experience
Preferred companies
Anywhere
Any
Food & beverage, Agriculture, Science, Technology, Environment, Energy, Hospital, health, wellness & medical, Cosmetics & beauty, Liquor, wine & spirits, Mining, forestry & fishery

Experience scope

Categories
Leadership Organizational structure Product or service launch
Skills
engineering research product development writing reflection
Learner goals and capabilities

The capstone design course is the culmination of the entire chemical engineering curriculum. The course intends to give students experience in finding a satisfactory solution for an open-ended problem of the students choosing, which has more than one solution. The design project is carried out in engineering teams of the students’ choosing. A project involving each team gives valuable experience in planning, division of work, and maintaining individual accountability within a framework of group success. Students will apply economic/value-generation principles to optimize equipment selection and design; process safety; development and design of process systems.

Learners

Learners
Undergraduate
Any level
50 learners
Project
100 hours per learner
Learners self-assign
Teams of 5
Expected outcomes and deliverables

The final design project consists of four key deliverables submitted at various points in the semester. These deliverables include:

  1. Project Basis/Problem Definition Report- Generally submitted within the first month of the course. This document formalizes the team's design goals, measures of success, and general information and requirements needed to complete the project.
  2. Base Case Design Report- Generally submitted within the first 2 months of the course. This document presents a viable design option that meets the team's stated design goals.
  3. Final Design Report- Generally submitted within the first 3 months of the course. This document presents the team's recommended design option that best meets the team's stated design goals providing justifications as to why the chosen alternative is the "best" alternative.
  4. Final Presentation- Delivered during the final month of the course. Students summarize the work they have completed throughout the semester in a class presentation.
Project timeline
  • January 12, 2022
    Experience start
  • January 25, 2022
    Project Basis Meeting
  • March 1, 2022
    Base Case Design Meeting
  • March 29, 2022
    Final Report Design Meeting
  • April 10, 2022
    Experience end

Project Examples

Requirements

Project options are curated by the teaching staff, with students having the option of choosing between 3-4 semester long design projects. In the past, many design projects have been modified versions of student design competitions hosted by various companies/organizations. Example projects have include sustainability, alternative energy, carbon-based energy, flexible electronics, nanomaterial synthesis, biomedical devices, bio-based products, food and agriculture, and pharmaceutical development. Students incorporate a manufacturing process, process controls, safety, ethics, and economic planning among many other items into their design project.

Example of past projects students have completed include:

  • "Zero Waste" (modified from PepsiCo/SWE 2019 Student Engineering Challenge)- In this project students were tasked with designing a chemical process that utilizes waste orange peels (from the production of Tropicana orange juice) as the feed source for a chemical process that increases the value of the waste stream.
  • "Solar-Powered Exploration of Venus" (modified from 2018 NASA Glenn Research Center Space Project)- In this project students completed the conceptual design of a system that can complete long term studies of both the Venusian atmosphere and surface, and can terraform Venus for human habitation. More specifically, students were asked to design a bio-inspired, self-sustaining floating platform and exploration system that endures and thrives through in situ resource extraction (ISRE), transport, processing, conversion and point-of-use delivery of Venusian resources to provide its ongoing needs (as opposed to multiple, ongoing heavy cargo launches from Earth and resupply delivery to Venus).
  • "Kyrene Water Reclamation Facility: Rehabilitation and Startup" (modified from 2020 AZ Water Student Design Competition)- In this project students examined an Arizonian water reclamation facility (Kyrene Water Reclamation Facility) and assessed how to best rehabilitate the site in anticipation of a start-up in 2025. More specifically, students were asked to evaluate and summarize historic wastewater flow rates and loading characteristic data, research and evaluate existing and emerging treatment process technologies to be retrofitted within the available footprint that meet the water quality parameters of Class A+ effluent and regulations required for potential reuse applications, and consider/make recommendations regarding solids handling and disposal.
  • "Design for Carbon Dioxide Reduction From Atmospheric Air"- In this project students were tasked with designing a chemical process capable of removing/sequestering carbon dioxide from air with the project objective of minimizing total carbon capture cost per ton.

Additional company criteria

Companies must answer the following questions to submit a match request to this experience:

Be available for a quick phone call with the instructor to initiate your relationship and confirm your scope is an appropriate fit for the course.

Provide a dedicated contact who is available to answer periodic emails or phone calls over the duration of the project to address students' questions.